Presentation on BHEL,Haridwar

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A BRIEF HISTORY

The wide network of BHEL's 14 manufacturing divisions, 9 service centers & 4 power Sector Regional centers & about 150 project sites enables the service at competitive prices. Having attained ISO 9000 certification, BHEL is now embarking upon the Total Quality Management. The company's inherent potential coupled with its strong performance over the years, has resulted in it being chosen as one of the "Navratna" PSEs, which are to be supported by the Government in their endeavor to become future global players.

ABSTRACT

The per capita energy consumption in any country is an index of the living standard of the people of that country. Electric energy is an essential ingredient for the industrial and all-round development of any country. The increasing use of electrical energy in different fields of daily life has been primarily due to the availability of a vast variety of electrical machinery for the purpose of generation and utilization. It is a coveted form of energy, because it can be generated centrally in bulk and transmitted over long distances without much difficulty. This energy is obtained by conversion from fossil fuels (coal, oil, natural gas), the nuclear and hydro sources. Heat energy dissipated from the burning of fuels or nuclear fission is first converted to mechanical energy and then this mechanical energy is converted into electrical energy via generators. In power plants, these generators may be a hydro generator or a turbo generator, depending on the plant requirements. India earned a total self dependence in the manufacturing of these generators (along with other heavy electrical equipments) when Bharat Heavy Electricals Limited (BHEL) was established during the 1950’s. It has been estimated that almost 75% of the electricity produced in our country involves the BHEL made equipments.

Turbo generators are the most important part of any thermal power plant; they are the actual producers of the electricity. The complete manufacturing process of these generators involves many stages. One of the most important is the manufacturing of the stator winding bars. These bars undergo a complete set of processes before they get ready for the stator winding assembly and connections. The following report has been made on the basis of the knowledge gained by us through a 45 days vocational training at BHEL Haridwar. The report describes completely the manufacturing process of a 500 MW TG stator bar in detail. A detailed introduction to synchronous generators, hydro and turbo generators have been provided at the beginning for a clear understanding of the project.

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